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Beacon: Parts Management

Helping aviation professionals manage parts requests to fix planes quickly so they can get back to flying

Parts mgmt case study HERO.png
Parts mgmt case study HERO.png
Role

Product Designer

Team

Product (3)

Engineering (4)

Date

2023

Overview

Beacon is an aviation maintenance coordination and communication web app. Think of it as a "Slack + Ticketing System" for aviation professionals: it tracks aircraft repairs and improves communication to get planes back in service faster.

I was the main Product Designer who led the strategy, user testing, and design of the Parts Management feature, addressing prioritization of parts and information architecture challenges.

The shipped MVP enabled users to manage, view, and filter parts requests, improving visibility and communication.

Problem space
To understand better, let’s look at an aviation maintenance user’s journey:
Mike Materials Team Member User Journey Map2.png

Through customer feedback we had some data about what customers value and what their challenges are. Some key quotes from our existing research database:

“I want to have all our parts requests visible in one place”
“TRAX users need to open case by case to check parts status”
“Parts requests that were ordered to attend a specific case and join the stock, are not reserved for that case, being available to any other event, making it very difficult”

As you can see from the user journey map, aviation maintenance involves multiple teams coordinating in high-pressure environments to get planes operational. When a part is needed for a repair, teams rely on emails, calls, and legacy systems like TRAX or AMOS to track parts availability and status.

The disjointed process and customer data show there is:
  • Inefficient communication between maintenance teams, delaying repairs

  • Lack of visibility into pending and available parts

  • Difficulty in tracking orders, leading to confusion about delivery timelines

Problem

Aviation maintenance professionals lack a centralized system for managing parts requests, leading to inefficiencies in logging, visibility, and communication across multiple platforms.

How might we
...increase visibility of parts requests and their statuses?
...make it easier for users to manage parts requests?
Ideations & Testing
I ideated solutions for visibility and management of parts requests and then narrowed down the best solutions through collaborative sessions with our Eng and Product teams. With those designs, I conducted four internal sales sessions and usability testing sessions with users and affinity mapped my findings.
Usability testing session V2.png
Affinity Map Iteration 2.png
Improvements

After many meetings with Product, Eng, and Design teams and user testing we made significant changes and improvements. Some key improvements I made were:

  1. Urgency prioritization thru color coded part status chips
  2. Clearer timelines thru ETA detail added to part information
  3. Future information architecture thru restructuring where parts feature lives
1. Urgency prioritization

I improved parts order status chips, especially "Pending" and "Delayed," through brighter orange and red colors that match users' mental models for warning/danger so they will have an easier time understanding which parts order needs attention ASAP.

Parts order status chip COLOR improvement.png

BEFORE

Parts order status chip COLOR improvement modal.png

BEFORE

Parts order status chip COLOR improvement modal.png

AFTER

2. Clearer timelines

Added ETA date to part information so users can better plan/adjust timelines and resources accordingly.

Improvement 2: ETA date.png

BEFORE

Improvement 2: ETA date.png

AFTER

3. Better information architecture (for future)

For a future release, I moved management of parts info under “Manage” button since info under Pencil edit icon is about editing general details about the case. Parts feature doesn’t fit well there in terms of IA. The Parts feature has more details involved so decided to move it to “Manage” area where users can manage people, parts, and GSE.

Case-Details-Parts-edit-icon-PINK.gif

BEFORE

Improvement 3_AFTER_Case-Details-Parts-bottom-sheet-PINK.gif

AFTER

Parts order status chip COLOR improvement.png

AFTER

Results
Beacon successfully launched the first release of the Parts feature, allowing users to manage and track parts requests more efficiently.
Check it out below!

Visibility

VISIBILITY-Parts-mgmt-filter.gif

Management

MANAGEMENT-Live-Parts-mgmt-prototype.gif
Reflection
Balancing Speed, Impact, and Feasibility

Delivering meaningful value in a first release while balancing design impact, engineering feasibility, and tight timelines is always a challenge. With a lean team of three designers and a packed roadmap, we often had to quickly shift focus - moving straight from this Parts Management feature to the next feature, Internal Teams, to support backend restructuring. Given more time and resources, I’d advocate for follow-ups with customers and closer collaboration with Product and the rest of the team to track adoption and refine usability.

Research Learnings

It was exciting to carry out user testing since I advocated for more user feedback! Although we were constrained by group calls, where hierarchical dynamics often prevented candid feedback, it was a great to involve customers earlier on in the design process. In future projects, I would work with Product and Sales to explain the importance of user research and best practices to secure buy-in for one-on-one user interviews, ensuring deeper insights into customer pain points.

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